Static Control Applications
Ionisation solutions for eliminating static-related problems across packaging, printing, plastics, automotive, and pharmaceutical manufacturing. Hyperion SmartControl Touch enables centralised monitoring and remote adjustment of all connected ionising equipment.
14 applications
Automotive
Static charges during extrusion, cooling, and injection moulding cause components to stick together, attract dust, and create handling issues on conveyors.
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Bottles
Static on bottles prior to filling attracts contamination to the neck, causing sealing problems. Labels misalign and operators receive shocks from charged materials.
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Converting
Static between sheets causes multiple feed issues and regenerates during collating. In laminating and coating, static attracts contamination between surfaces.
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Conveying
Blown bottles exiting moulding machines are highly charged, causing them to fall over or stick together. Polystyrene trays topple and metal cans create shock hazards.
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Environmental Control
Electrostatic charges attract dust that covers inspection equipment and interferes with sensitive electronics. Static-induced contamination compromises product integrity.
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In-Mould Labelling (IML)
The IML process requires precise label placement inside moulds, but static electricity interferes with positioning and tooling precision, causing defects.
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Labelling
Static causes labels to stick together, misalign, or crease during application. Charge accumulation results in poor adhesion and contamination on self-adhesive materials.
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Medical & Pharmaceutical
Static compromises print quality on coded containers, disrupts capsule filling, micro-weighing, and drug test paper production. Blister packing and powder sieving are also affected.
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Packaging
High static on packaging film causes sealing defects on form-fill-seal machines. Polystyrene trays fall over when stacked, and shrink sleeves fail to position correctly.
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Plastics
Static causes plastic materials to stick together and attracts dust to product surfaces. It also risks damaging sensitive electronic components integrated into products.
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Printing & Coating
Static causes paper jams, misfeeds, poor ink adhesion, and dust attraction with potential fire hazards. Contamination damages printing plates and sensitive print heads.
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Static Generation
Controlled electrostatic bonding holds materials in position for inspection, pinning, and alignment — without adhesives or mechanical clamps.
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Textiles
Static causes textile sheets to stick to conveyor belts. During rewinding and coating, static attracts dust and fibres that contaminate the coating layer.
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Winders
Static on substrates during winding attracts contamination and causes operator shocks. Build-up prevents proper precision layering and causes web misalignment.
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